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How to Choose the Right Roll Lifter for Your Manufacturing Facility

October 24, 2024

Lifting and moving heavy items in a manufacturing facility are risky activities. Manual movement of a 20kg paper reel is understandable, but using the same approach for a 500kg coil of metal is impractical. Only a well-designed and manufactured lifting machinery can take care of such.

That's why you need a roll lifter, one of the best machines to invest in the facility to safeguard the safety of the users and enhance productivity. With the right make and model, moving rolls is safe and swift.

But there is a challenge: The countless options in the market from different roll lifter manufacturers can overwhelm you. To avoid confusion, we prepared this guide on choosing the right roll lift for your manufacturing facility.  

Read on for handy tips.  


Understanding the types of roll lifts

A roll lift is a type of roll-handling machine meant for metal, paper, film, or any other material that is in roll form. It enhances the productivity, efficiency, and safety in manufacturing facilities. You can expect to find the following varieties when buying a roller lift for your manufacturing facility:

· Tip roll lift

A tip roll lift comes in handy when changing the roll from the horizontal position to the vertical position. This equipment features a toothed probe that goes into the core of the roll. Once the teeth of the tip are locked, the equipment can position the roll in any direction. The tip roll lift can be pneumatic, electric, or even manual.

· Roll over lift

The tip roll lift may be inadequate in loading and unloading jobs. For this application, you can consider getting a roll-over lift. This type of roll lift can handle one or multiple rolls, but this depends on the design.

This equipment comprises a hydraulic tilt function that you can control using a button. Users in manufacturing facilities find this type instrumental in preventing material damage and user injury.

· Vertical roll lift

This type of roll lift is designed to keep the product in an upright orientation during movement. The probe holds the core tightly to keep the roll in place. Variations of this type include vertical center lift and step center lift.

· Horizontal roll lift

Sometimes, you want to carry and transport rolls in the horizontal direction. The horizontal roll lift is ideal for this. Provided you pick the right horizontal roll lift capacity and other relevant elements, it is a good investment that helps prevent injuries and enhances operational efficiency.

 


Use these five steps to choose the right roll lifter

Now that you know the different styles or designs of roll lifts, lets now shift focus to the key points to remember when buying the equipment:


1) Determine weight and height capacity.

When choosing the right roll lifter for your manufacturing facility, a leading consideration would be the weight the machine can bear. It is easy to get this answer. Roll lift manufacturers usually put labels bearing capacity guidelines on the equipment. These stickers are meant to advise users on the safe ratings of the roll lifter.

If the roll lift accommodates an operator, the working load comprises the operator's weight and that of the roll. Pursuing this point ensures that the machine is safe and reliable.

Be sure to confirm the lifting height of the product. For instance, the AMITY CARE - 300kg electric paper roll lift equipment paper roll stacker has a height range of 520 – 1600 mm.

There are US and metric units, so it is worthwhile to check which one the manufacturer has used. Note that two rolls may have different weights due to density variations, so always confirm the weight before settling on a roll lift.

 

2) Check the product dimensions.

Equally important when choosing the right roll lift are the dimensions of the product. You want to countercheck the units the manufacturer has used to avoid confusion. Measure the diameter and length of your typical roll to ascertain that the potential roll lifter can accommodate it.

 

3) Don't forget the core.

If the roller lift comes with a probe, it grabs the material at the core. You need to choose a roll lifter that aligns with the core type. Confirm that the probe will be secure enough without causing material damage. Note that some probes are fixed while others are adjustable.

For the sturdier materials, there may be no core, so a probe may not help. In that case, go for a roller lift equipped with a clamping mechanism, like this forklift for handling paper reels. Provided the machine has the necessary safety mechanisms and the operator is well-trained and skilled, this type of roller lift is highly reliable.

 

4) Consider the material type.

One might be tempted to settle for the machine that stops at satisfying requirements on dimensions, weight, and core. But remember that some materials can change form or shape when left to rest on one horizontal side for long. Handling them with any available roll lifter can be a big undoing. Therefore, you need to determine the type of material to be used on the machine.

Using a vertical roll lift may be the only remedy for some types of materials because you want a piece of equipment that will maintain the vertical orientation of the product.

 

5) The plans also matter.

One of the biggest miscalculations a manufacturing facility can make is only focusing on the current operations. Changes can occur and new operations can start in the facility prompting you to buy another roll lifter. In this regard, it is worthwhile to note that not every roll lift is designed to handle both lifting and transportation. Overall, it all depends on your business priorities. Whatever variety of roll lifters you need for your manufacturing facility, we always have a reliable solution for you.


Providing the best roll lift for your manufacturing facility

Taizhou Amitycare International Co., Ltd. is your dependable source of the best roll lifts for manufacturing facilities. We keenly design and manufacture the roll lifts for reliability and safety before releasing them to the market at competitive prices. We specialize in roll lifters that can meet the diverse needs of manufacturing facilities.

Visit our page to see all the varieties of products from one of the best roll lifter manufacturers. Not yet sure about the exact product suitable for your facility? Please get in touch with us for more professional guidance.


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